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CORROSION DETECTION AND IDENTIFICATION

Identify and document external indications that may suggest corrosion with automated drone inspection and DVI's technical expertise.

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Corrosion is an important issue in monitoring the condition of aircraft structures. Some manifestations may appear on external surfaces as blistering, coating changes or localised irregularities.

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Drone Visual Inspection (DVI) supports aircraft maintenance professionals in searching for and documenting these visible indications through automated drone photographic acquisition technology.

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Our aim: to facilitate identification of areas showing visual anomalies, document their location and provide maintenance teams with useful information for their technical investigations.

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WHY LOOK FOR VISIBLE INDICATIONS OF CORROSION?

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Identify apparent anomalies to guide the necessary checks.

Aircraft structures are exposed to various environmental conditions during operation: humidity, temperature changes, atmospheric agents and, depending on operating conditions, saline or polluted environments.

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Despite the protective systems applied to surfaces, some areas may show deterioration warranting further examination.

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These manifestations do not always appear as brownish marks. They may also take the form of paint blistering, surface irregularities, whitish or greyish deposits and localised deterioration.

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Automated drone inspection collects high-resolution photographs of accessible external surfaces, including certain elevated areas.

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The images can then be analysed to identify and document visual findings that may require detailed investigation.

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WHAT INDICATIONS CAN BE SOUGHT?

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Depending on the materials, image quality and inspection conditions, analysis may address several visible manifestations.

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01 — PAINT BLISTERING

Some painted surfaces may show localised lifting or blistering.

These anomalies may have various causes, including deterioration of the protective system or a process affecting the underlying material.

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Photographic inspection can search for and document these manifestations where they are visible.

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02 — SURFACE DETERIORATION AND IRREGULARITIES

Localised changes in external appearance may indicate areas requiring particular attention.

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They may appear as irregularities, apparent coating deterioration or changes in visible texture.

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Photographic analysis locates the affected areas to facilitate further examination.

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03 — APPARENT OXIDATION INDICATIONS

Depending on the materials, some oxidation processes can produce visible marks or deposits.

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These manifestations are not necessarily brownish: they may appear whitish, greyish or powdery.

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DVI can document these findings without presuming their precise cause or the extent of any corrosion.

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04 — LOCALISED PROTECTIVE COATING DEGRADATION

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Chipping, detachment or deterioration of protective coatings may expose some surfaces to conditions that promote deterioration.

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Inspection identifies areas showing visible protective coating anomalies and documents them in the agreed technical report.

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05 — VISIBLE ANOMALIES AT JOINTS AND PANELS

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Certain joints, fasteners or connection areas may show apparent indications requiring further inspection.

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Photographic documentation records these findings where they are visible and accessible for image capture.

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WHICH AIRCRAFT AREAS CAN BE INSPECTED?

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Depending on the aircraft configuration and system capabilities, image capture may cover:

  • Fuselage: accessible side, upper and lower surfaces.

  • Wings: accessible external surfaces and junction areas.

  • Horizontal tail surfaces: elevated surfaces and accessible sections.

  • Vertical stabiliser: photographic observation of the vertical stabiliser.

  • External panels and joints: searching for apparent anomalies in covered areas.

 

Drone inspection is particularly useful for elevated surfaces that normally require specific access equipment for observation.

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HOW DOES THE SERVICE WORK?

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01 — Defining the scope

DVI liaises with the client to identify the aircraft, areas concerned and anomaly categories to be sought.

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02 — Preparing the inspection

We define the images required and check the technical and operational conditions for the work.

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03 — Automated photographic acquisition

The drone system collects high-resolution images of accessible surfaces along the planned flight paths.

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04 — Technical image analysis

DVI experts review usable photographs to look for visible indications suggestive of corrosion or coating deterioration.

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05 — Identification and documentation

Selected findings are located and documented within the limits of the available images and agreed scope of analysis.

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06 — Report delivery

DVI supplies the specified deliverables, which may include photographs, technical findings and an illustrated report to help identify areas requiring further examination.

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BENEFITS FOR MAINTENANCE PROFESSIONALS

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A STRUCTURED VISUAL SEARCH

Automated image capture supports a consistent photographic approach to observing the aircraft's external surfaces.

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ACCESS TO ELEVATED AREAS

The drone facilitates documentation of certain surfaces that are difficult to access, particularly the upper fuselage, vertical stabiliser and tail surfaces.

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LOCATING FINDINGS

Visible anomalies can be associated with identified aircraft areas to help technical teams locate and examine them.

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PHOTOGRAPHIC DOCUMENTATION

Photographs and reports retain a visual record of the areas concerned on the inspection date.

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GUIDING FURTHER INVESTIGATIONS

Documented findings can help maintenance personnel identify areas warranting direct examination or additional checks.

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REMOTE TECHNICAL ASSESSMENT

Where images are already available, DVI can analyse them without a site visit, subject to their quality and usability.

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A SERVICE TAILORED TO YOUR NEEDS

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General Visual Inspection (GVI)

Searching for apparent corrosion indications as part of a General Visual Inspection of accessible external surfaces.

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Targeted inspection

Analysing an area or anomaly category precisely defined with the client.

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Remote Technical Assessment

Analysing previously acquired photographs to identify and document visible findings.

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Photographic monitoring

Comparing images acquired at different times to document apparent surface changes where the data are sufficiently comparable.

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AN INSPECTION COMPLEMENTING MAINTENANCE CHECKS

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A photographic search for visible corrosion indications falls within a General Visual Inspection (GVI).

Using a drone cannot guarantee detection of all forms of corrosion, particularly where they develop beneath an intact coating, inside a structure or in an area inaccessible to photographic acquisition.

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DVI findings alone do not confirm corrosion or establish its type, depth or actual extent.

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Detailed inspections, non-destructive testing, measurements and compliance assessments continue to be performed by competent personnel and organisations in accordance with applicable maintenance data.

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Our role is to provide a complementary visual assessment to facilitate the search for apparent anomalies and support technical investigations.

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WOULD YOU LIKE YOUR AIRCRAFT SURFACES EXAMINED ?

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Benefit from automated photographic inspection and specialist expertise in the visual analysis of aircraft structures.

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Whether you need a general inspection, a targeted search or analysis of existing photographs, DVI helps define a service suited to your aircraft and operational constraints.

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Request an inspection →

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